Production

Let us “take care” of your niche volumes

Most car manufacturers focus on large batches of series production so as to maximize set up times. Unfortunately the smaller batches of parts required for lower volume do not contribute to effectivity or cost optimization. EBP´s flexible production set up caters for this level of volume requirement. Coupled with our equipment technology and expertise in “maximizing efficient production” of smaller batch sizes, we can continue the supply of high quality parts and assemblies with optimized production based on the customers niche volume call offs. EBP are equipped with machinery, technology, and “know how” to take full responsibility for the entire production and supply, of body in white parts and assemblies that are no longer productive to manufacture in the customers high-volume industrial model. With our competence and experience in this “niche sector”, we can meet your requirements for the delivery of high quality ED painted parts, for not only series production, but also parallel spare part supply.

SERIES PRODUCTION

Niche Volumes delivered on time

High volume manufacturers focus on large batches of series production so as to maximize set up times and minimize complexity in production. Unfortunately, the smaller batches of parts required for Niche volumes do not contribute to effectivity or cost optimization. EBP´s flexible production set up caters for this level of volume requirement. Coupled with our equipment technology and expertise in “maximizing efficient production” of smaller batch sizes, we can continue the supply of high quality parts and assemblies with optimized production based on the customers niche volume call offs. EBP is equipped with machinery, technology, and “know how” to take full responsibility for the entire production and supply, of body in white parts and assemblies that are no longer productive to manufacture in the customers high-volume industrial model. With our competence and experience in this “niche sector”, we can meet your requirements for the delivery of high quality ED painted parts, for not only series production, but also parallel spare part supply.

Benefits

  • A deep experience and knowledge in our core areas of Stamping, Laser, Assembly and Painting / Packing of Aluminium and Steel parts and assemblies.
  • Maximized production efficiency and flexibility.
  • Capacity to manage JIT sequenced delivery (Just-In-Time).
  • Fast management of production acquisition and requests for product changes.
  • TS 16949 - and ISO 14001 quality certificates.

SPARE PARTS

A unique concept for original parts

OES production (Original Equipment Spares) was our original core concept. A large part of our production is still manufacturing parts for the after sales market. Our whole concept of spare part production includes a large easily adaptable press line, flexible assembly solutions, high level logistical infrastructure, very high class finishing and ED painting and optimized packaging solutions tailored for the customer's distribution needs. Thanks to our expertise in these areas, we can deliver “fitment ready” body parts and closures. directly to the end user if requred.

We guarantee a managed solution where we assume full responsibility for your spare part deliveries during its remaining life. We produce "on demand" which eliminates the need for costly buffer stock and storage facilities.

Benefits

  • Deliveries for 15 years after the series supply has ended (or in line with customers' market requirements)
  • Optimally utilizing and adapting existing production equipment
  • Integration of this equipment into our flexible assembly lines if necessary
  • Development of customized packaging and delivery solutions
  • Efficient production regardless of component complexity
  • Reduced production complexity during volume reduction
  • Production technology for steel and aluminum
  • Continuous Quality Management

LogistiCS

Handling of the 1000+ active delivery part numbers and the accompanying equipment and storage is another of EBP’s core competence areas. Our spacious site footprint and internal MRP systems (both manual and EDI) are a must to support our flexible production solutions. Within the Niche to medium volume segment drives complexity in equipment storage, purchasing and production which makes EBPS logistical set up a key element with a  focus on environmental aspects and sustainabillity. Simple, effective and lean is a logistical must to be able to deliver all parts at varying volumes to the correct price.

Benefits

  • High on site storage footprint.
  • Large flexible storage access in close proximity to the factory with easy access to harbour, train and road.
  • Local collaboration with all suppliers / partners to complement the logistical capability to support customer delivery requirements and JIT (Just in time) schedules.
  • EBP incorperate electric trucks for in house transports and movements which contribute largely to quality and environmental aspects during production.

TOOLING DEVELOPMENT

Whether it is the manufacture of brand new tooling or “change control management” in existing equipment, EBP has the competence to handle both. With our Project management and tooling supplier partnerships, we can instigate everything from a small product change to the development and manufacture of a press and assembly solution where we are involved with the customer from the “get go”.